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Wednesday, January 28. 2009
Last time we had gotten to the point where the overlays had been glued up, now it's time to finish this thing!
The next step is to shape the heel overlay to match the carved heel.
Now that the heal is shaped I move on to the headstock.
First, I use a sanding block and flatten out the back side of the headstock.
Then Using my template, I trace the outline of the Somerset headstock.
Then after a trip through the band saw to rough cut the profile I have this.
Once it is roughed out I take it to my oscillating sander and true the headstock up to the lines.
Now I can finish shaping the transition between neck and headstock, again using varies rasps and files.
Using a similar jig set up as I did to dress the heel to the right height and angle, I now attach an 11" diameter sanding disk to profile the heel to fit the rim.
Next I locate the tuner holes and drill those with my drill press.
Once I have reached this point I do the finish sanding of the neck down to 120 grit, leaving the final sanding and finishing to
Chris &
Lowell.
Well this neck is nearly complete, it just needs the signature 3 dots installed to officially become a Somerset neck.
First, I locate and drill the holes for the dots.
Then, with a little help of the old glue, I place the dots in the overlay.
The last step is to sand the overlay and dots down flush.
That's it folks! This blank is destined to be a Somerset S-2, it is on it's way to
Chris where it will be fitted with the fretboard and attached to the rim.
Chris has said that he will document his process as well so the journey continues.
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