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Monday, January 19. 2009
I thought I would document the building process I use for making the
Somerset necks with this next batch I am currently working on. I will do this as I progress over the next week or so. The process I use is a combination of experience, research and trial and error, if you are looking to build your own necks you should be able to use many of my techniques, however some are specific to doing multiple necks at a time.
Part 1
I start with a large piece of wood, for this group it is a section of a
FAS quality Hard Maple board that was 16/4s (4 inches) by 11 inches by 8 feet long which I cut down into thirds. These are rough sawn boards that have been air tried a minimum on 2 years.
I take this beast and run it through my thickness planer and jointer to square up the edges and expose the grain.
I then cut the log down to a manageable size and remove the excess depth. I usually purchase 12/4 (3 inch) stock, but the last time I went to my hardwood supplier all they had was the thicker 16/4 (4 inch) stock.
Once I can see the grain I can begin to layout how many necks I can get out of it, being careful to avoid any imperfections in the wood. I use a laser cut acrylic template I had made specifically to my design for the Somerset necks. If you are making a neck yourself, you will want to use a template. Prior to having the acrylic templates I used a print out pasted to a piece of hardboard and then cut to size, this method works just fine for one off design, but consistency is important in a production model.
Next, I run these blanks through the band saw being careful to stay 1/8 inch or so outside of my lines. This allows me a little wiggle room as I move forward.
This process leaves me with a rough blank.
If you are interested in carving your own neck and would like a blank at this stage just contact me for a price.
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